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What is the cost of a defective product? Ruixin automation helps you analyze!
1、 In the process of product manufacturing, any defective product will cause waste of materials, machines and labor. Any repair is an additional cost. The cost of a defective product is 50 times that of a good product! Eliminating or reducing defective products is the responsibility and obligation of every member of the factory, because defective products are not only related to the brand of the enterprise, but also related to themselves, society and interests! This is why any Fortune 500 company attaches great importance to quality! Pay attention to quality problems, not to find whose responsibility, but to find reasons and methods to solve them!
2、 I believe everyone can recognize the bad waste, so I won't say more here. I just want to see what waste the bad will cause, so that everyone can realize how important it is to do it right the first time! What measures should we take against the waste of defective products? The specific waste includes the following aspects: 1. Waste material / rework label. 2. Waste time identification, classification and allocation of rework. 3. Waste time to dismantle (20 times the time to do) 4. Waste time to redo 5. Waste time to recheck 6. Occupy the normal production machine during rework 7. The water, electricity and other energy consumed by the reworked machine 8. The reworked goods accumulate and occupy space 9. Rework can not avoid disassembly / wiring / handling, which will bring secondary quality hidden dangers. 10. Rework affects everyone's mood, Morale 11. Rework may affect the delivery date 12. Non reworkable goods need to be scrapped 13. Reworked goods need to be sold at a discount, etc. a rework can bring so many problems, 10 rework, 100 rework? According to our defect rate, about 2-3000 pieces are reworked a day. Isn't it terrible? It reminds people of the catchphrase, where is the efficiency? The efficiency is gone before it is well produced? Therefore, we must establish the concept of doing right the first time, eliminate bad waste and reduce product variation, so that our efficiency will naturally go up. A penny saved is a penny earned
3、 Equipment closely related to quality improvement. Everyone knows that products include terminal machine, automatic terminal machine, full-automatic terminal machine, full-automatic terminal machine manufacturer, tin dipping machine, automatic tin dipping machine, full-automatic tin dipping machine manufacturer, full-automatic tin dipping machine manufacturer, full-automatic tin pasting machine manufacturer. Ruixin automation can help you make fine equipment. Where should the money be saved: reduce rework Waste, eliminate waste and establish a smooth production flow. Many managers are looking for various methods to solve quality management. What methods can reduce the number of defective products in the production process, eliminate some unnecessary waste, and make their products achieve the effect of high quality and high efficiency? 6 lean management quality management method is effective, has received great attention, and is widely welcomed by many well-known enterprises; However, 6 lean management takes several months for continuous improvement, and needs to Cultivate Elite leaders who are usually separated from the front line of the workshop. Lean production has a good effect on improving productivity, changing corporate culture and purifying factories, but what effective tools can it provide when it comes to solving invisible and intangible quality problems? Lean production enables us to increase our mobility and awareness. Lean production is based on the principles of all manufacturing systems and breakthrough continuous improvement methods. It focuses on creating a production flow of real-time production and zero inventory material management. Through a long-term continuous improvement activity, the cross departmental working group focused on solving the easier problems in quality and production flow (we call it "low hanging fruit"), and achieved the following results: shortening the lead time and reducing the inventory on the production site. After the "low hanging fruit" is removed, the branches can be seen clearly; You can identify which problems need lean production management to find out the hidden root causes. Looking at improvement projects through lean production, you can use accurate and operable tools to find hidden problems without ignoring obvious problems. If your enterprise has a high rework rate and defective products, should you consider combing from the aspect of process optimization? Use scientific and systematic management methods to improve process quality problems, improve product efficiency, shorten product cycle and achieve customer satisfaction. Such an enterprise can adapt to the changes of the market and last forever